Copper-alumina nanocomposite coating on copper substrate through solution combustion

The main objective of the present research is to investigate the production of Cu-Al₂O₃ nanocomposite coating on a copper substrate using solution combustion synthesis. Solution combustion synthesis is mainly used to produce nanocomposite powders; however, in this study it is applied to produce nanocomposite coat. For this purpose, both copper and aluminum nitrates (Cu (NO₃)₂·3H₂O and Al (NO₃)₃·9H₂O) are used as oxidizers. Also, urea and graphite are respectively used as fuel to synthesize the Cu-Al₂O₃ nanocomposite and as inhibitor to prevent the oxidation of the synthesized copper. The microstructure and morphology of the nanocomposite coating, which includes 25 wt% alumina as the reinforcing phase, was studied using X-ray diffraction, scanning electron microscopy, and transmission electron microscopy at different fuel/oxidizer ratios ranging from 0.9 to 2. The temperature variation during the process was measured as a function of time using a precise thermocouple. Finally, micro-hardness and wear tests were conducted on the nanocomposite coating. The results verified the formation of Cu-Al₂O₃ nanocomposite coating. Time-temperature curve illustrated that the highest temperature was achieved at the fuel/oxidizer ratio of 1.25. The results of the microhardness and wear resistance test showed that these properties depend heavily on the fuel/oxidizer ratio, with the best condition attained at the ratio of 1.25.     

Synthesis and two-step sintering behavior of solution derived corundum abrasives with plate-like grains

Corundum abrasives with plate-like grains were fabricated by a two-step sintering technique using the solution-based process with the addition of the ternary compound additive Na₃AlF₆-CaO-SiO₂. The two-step sintering method showed obvious advantages over conventional sintering methods in promoting sample densification, suppressing grain growth, and homogenizing the microstructure of the corundum abrasives. The sample doped with 2.5?wt% Na₃AlF₆ and 4?wt% CaO + SiO₂ in the molar ratio of 1:1 possessed a relative density of 99.3%, average grain size of 0.54?µm, and single-particle compressive strength of 49?N. The introduction of seeds reduced the temperature of θ- to α-Al₂O₃ phase transformation. The relationship between the microstructure and the mechanical properties of the abrasives was also discussed.     

Influence of calcium concentration on formation of tetravalent chromium doped Y3Al5O12 ceramics

Yttrium Aluminium Garnet (YAG) ceramics doped with chromium were prepared by solid-state reactive sintering in a vacuum. The influence of the charge compensator Ca²⁺ concentration on microstructure, optical properties and efficacy of Cr³⁺ oxidation to Cr⁴⁺ under air annealing was investigated. A non-monotonic dependence of these features on the amount of CaO as an additive was found. The changes in ceramic transparency and microstructure were explained considering the interaction between CaO and Cr₂O₃ at the ceramic grain boundaries, which leads to a different pore evolution in distinct samples during sintering. The efficacy of the oxidation of Cr³⁺ to Cr⁴⁺ strongly depends on the concentration of Ca dissolved in the YAG. The calcium solubility decreases due to the higher oxygen partial pressure of the extra phases on the grain boundaries that decreases the amount of generated Cr⁴⁺ ions. Such phenomenon explains the lower concentration of Cr⁴⁺ ions in the sample with 0.8% of Ca against the one with 0.5%. The experiment shows that the ceramic with 0.5% of Ca has a better in-line transmission and a higher concentration of Cr⁴⁺ ions in comparison with samples with a different Ca concentration.     

A novel route for synthesis of alumina–chromium carbide composites from PTFE-activated Cr2O3/Al/C combustion

Fabrication of alumina-chromium carbide composites was investigated by PTFE-activated Cr₂O₃/Al/C combustion synthesis. PTFE was employed as not only a reaction promoter, but a carburizing agent. Three reaction systems were prepared with different contents of carbon for the synthesis of Cr₂₃C₆, Cr₇C₃, and Cr₃C₂. The amounts of PTFE were selected to ensure combustion synthesis in the SHS (self-propagating high-temperature synthesis) mode and to provide carbon in quantities of 15 and 25?mol% of the total carbon. Experimental results showed that the combustion wave velocity and temperature decreased with increasing carbon, but increased with PTFE. A correlation between combustion wave velocity and temperature contributed to determination of the activation energy E_a =?89.15?kJ/mol for the combustion reaction. The increase of PTFE also improved formation of chromium carbides. As a result, the Cr₂₃C₆– and Cr₇C₃–Al₂O₃ composites were produced with almost no impurities. Due to a loss of carbon in carbothermic reduction, the Cr₃C₂–Al₂O₃ composite was obtained with Cr₇C₃ as the secondary carbide. SEM micrographs and DES analyses indicated that spherical carbide grains with a size of 0.5–3.0 μm were synthesized.     

Application of grits waste as a renewable carbonate material in manufacturing wall tiles

This work focuses on the reuse of grits waste, from cellulose industry, as a raw material to replace traditional carbonate material in ceramic wall tiles. Wall tile formulations bearing up to 15?wt% of the grits waste were prepared for replacement of calcareous. The tile manufacturing route consisted of dry powder granulation, uniaxial pressing, and firing at temperatures ranging from 1100?°C to 1180?°C by using a fast-firing cycle. The wall tile specimens were tested to determine their physical and mechanical properties (linear shrinkage, water absorption, apparent porosity, apparent density, breaking strength, and flexural strength). The firing behavior, phase transformations, and microstructure were evaluated by dilatometry, XRD, and SEM. The results showed that the fired wall tile specimens are composed of anorthite and quartz, as major mineral phases, and mullite as a minor phase. It was found that the grits waste had a positive influence on the properties and microstructure of the wall tile specimens. The results also revealed that the grits waste from cellulose industry could be used as a total replacement of traditional calcareous material in wall tile formulations.     

An investigation on the microstructural and electrical properties of La0.85DxSr0.15–xGa0.8Mg0.2O2.825 (D = Ba and Ca) electrolytes in solid oxide fuel cells

La_0.85D_xSr_0.15–xGa_0.8Mg_0.2O_2.825 (D = Ba and Ca, x?=?0, 0.01, 0.03, 0.05, and 0.07) electrolytes were synthesized using a solid-state reaction method, calcined at 1400?°C for 5?h, and sintered at 1400?°C for 5?h. The microstructures, electrical properties, and cell performances of the electrolytes and fuel cells were analyzed by X-ray diffraction, scanning electron microscopy, impedance analysis, and electrochemical analysis. La_0.85Ba_xSr_0.15–xGa_0.8Mg_0.2O_2.825 (LBSGM) and La_0.85Ca_xSr_0.15–xGa_0.8Mg_0.2O_2.825 (LCSGM) exhibit a dense structure and a cubic perovskite phase. Further, they contain small amounts of a secondary phase. The lattice constants of LBSGM and LCSGM are 0.3913–0.3914?nm and 0.3906–0.3909?nm, respectively. The average grain size of the sample increases with increasing Ba²⁺ or Ca²⁺ content. The conductivity of LCSGM (0.197–0.174?S/cm) is usually higher than that of LBSGM (0.181–0.162?S/cm) at 800?°C. The cells with La_0.85Sr_0.15Ga_0.8Mg_0.2O_2.825 and La_0.85Ca_0.03Sr_0.12Ga_0.8Mg_0.2O_2.825 electrolytes exhibit high open-circuit voltages and maximum power densities of 0.96?V and 542?mW/cm² and 0.94?V and 567?mW/cm², respectively, at 800?°C.     

A modified B2O3 containing Li2O-Al2O3-SiO2 glass with ZrO2 as nucleating agent - Crystallization and microstructure studied by XRD and (S)TEM-EDX

Glass-ceramics based on lithium-alumo-silicate glasses are commercially important for a wide range of applications, due to their special properties, like a vanishing thermal expansion. In order to tailor these properties, the composition of the glass and the temperature/time schedule are crucial factors. For the industrial production of most lithium-alumo-silicate glasses, high melting temperatures are required due to the high viscosities of the respective melt compositions. In this study, a simplified lithium-alumo-silicate glass composition with ZrO₂ as nucleating agent, on the basis of the commercially available Robax^® composition, is studied. Adding boron oxide leads to lower viscosities of the glass melt and notably lower melting temperatures may be supplied. The resulting glass is investigated using X-ray diffraction and transmission electron microscopy. During the crystallization process, phases such as ZrO₂ and β-quartz types are formed. The microstructure of the glass ceramics is notably coarser than that of glass-ceramics which are obtained from lithium-alumo-silicate glasses of standard compositions. EDX-analyses indicate a considerable enrichment of chemical elements in comparatively small areas of the microstructure. Especially boron oxide is found to be enriched in the residual glass of the investigated glass-ceramics.     

AlF3-modified LiCoPO4 for an advanced cathode towards high energy lithium-ion battery

Surface-interface reaction between the electrode and electrolyte plays a key role in lithium-ion storage properties, especially for high voltage cathode such as LiCoPO₄ and Ni-riched cathode. Generally, surface modification is an effective method to improve the electrochemical performance of electrode materials. Herein, in order to revise the LiCoPO₄ cathode with desirable properties, uniform AlF₃-modified LiCoPO₄ (LiCoPO₄@AlF₃) cathode materials in nano-sized distribution are synthesized. XRD result indicates that there is no structural transformation observed after AlF₃ coating. TEM characterization and XPS analysis reveal that the surface of LiCoPO₄ particle is coated by a nano-sized uniform AlF₃ layer. Further, the electrochemical results indicate that AlF₃ layer significantly improves the cycling and rate performances of LiCoPO₄ cathode within the voltage range of 3.0–5.0 V. After a series of optimization, 4 mol% AlF₃-coated LiCoPO₄ material exhibits the best properties including an initial discharge capacity of 159 mA h g^?1 at 0.1 C with 91% capacity retention after 50 cycles, especially a discharge capacity of 90 mA h g^?1 can be obtained at 1 C rate. CV curves indicate that the polarization of cathode is reduced by AlF₃ layer and EIS curves reveal that AlF₃ layer relieves the increase of resistance to facilitate Li-ion transfer at the interface between electrode and electrolyte during the cycling process. The enhanced electrochemical performances are attributed to that the AlF₃ layer can stabilize the interface between the cathode and electrolyte, form steady SEI film and suppress the electrolyte continuous decomposition at 5 V high voltages. This feasible strategy and novel characteristics of LiCoPO₄@AlF₃ could promise the prospective applications in the stat-art of special lithium-ion battery with high energy and/or power density.     

Plasmonic-excitonic multi-hybrid glass-based nanocomposites incorporating Ag plus core-shell CdSe/CdS and alloyed CdSxSe1−x nanoparticles

Successful fabrication of glass-based hybrid nanocomposites (GHNCs) incorporating Ag, core-shell CdSe/CdS and CdS_xSe_1?x nanoparticles (NPs) is herein reported. Both metallic (Ag) and semiconductor (CdSe/CdS) NPs were pre-synthesized, suspended in colloids and added into the sol-gel reaction medium which was used to fabricate the GHNCs. During fabrication of the nanocomposites a fraction (20–60%) of core-shell CdSe/CdS NPs was alloyed into CdS_xSe_1?x (0.20 < x < 0.35) NPs without changing morphology. Modulation of in situ alloying is possible via the relative content of organics added into the sol-gel protocol. Within colloids Ag (core-shell CdSe/CdS) NPs presented average diameter and polydispersity index of 49.5 nm (4.2 nm) and 0.41 (0.21), respectively. On the other hand, the Ag (core-shell CdSe/CdS) NPs’ average diameter and polydispersity index assessed from the GHNCs were respectively 51.5 nm (4.1 nm) and 0.43 (0.25), revealing negligible aggregation of the nanophases within the glass template. The new GHNCs herein introduced presented two independent excitonic transitions associated to homogenously dispersed semiconductor NPs, peaking around 420 nm (core-shell CdSe/CdS) and 650 nm (CdS_xSe_1?x) and matching the plasmonic resonance (Ag NPs) in the 400–500 nm range. We envisage that the new GHNCs represent very promising candidates for superior light manipulation while illuminated with multiple laser beams in quantum interference-based devices.     

Critical roles of the rhombohedral-phase inducers in morphotropic NaNbO3-BaTiO3-ABO3 quasi-ternary lead-free piezoelectric ceramics

A morphotropic phase boundary (MPB) between rhombohedral (R) and tetragonal (T) phases was identified in a few (0.9-x)NaNbO₃-0.1BaTiO₃-xABO₃ (x?=?0–0.05) lead-free systems. Critical roles of R-phase inducers were specially evaluated in terms of phase boundary position, microstructure and piezoelectric responses. The results indicate not only the tolerance factor of the ABO₃ additive but also its ferroelectricity and corresponding volume change would influence the formation of phase boundary and further determine dielectric and ferroelectric responses. The piezoelectric coefficient d₃₃ of MPB compositions was compared with theoretically-calculated d_33-cal according to d₃₃?=?2P_r·ε₃₃·Q₃₃, demonstrating that the piezoelectric response of these systems should be determined by combined effects of the phase coexistence, nano-scale domains and particularly enhanced dielectric responses. The largest d₃₃ ～305 pC/N, the highest ε₃₃^T/ε_o ～2815 and the lowest P_r ～14.7 μC/cm² were achieved in the MPB composition with 3.75% SrZrO₃. These experimental results provide a valuable reference for designing new NaNbO₃-based lead-free piezoelectric materials.